Powder Structure Control

Publication Reference: 
ARR-62-05
Author Last Name: 
Kohlus
Authors: 
Reinhard Kohlus
Report Type: 
ARR - Annual Report
Research Area: 
Particle Formation
Publication Year: 
2015
Publication Month: 
12
Country: 
Germany

In previous years the experimental set-up was about granules composed of only two

phases, a particle phase and a binder phase. The particle phase consisted of insoluble

limestone particles with different particle size distributions. The particle size distribution

was varied systematically by changing the ratio of coarse to fine primary particles. It was

found that the composition of primary particles plays an important role for the granule

properties, especially the amount and distribution of coarse primary particles.

The aim of this years project was to amplify the knowledge about structure - functionality

correlation. Therefore a set of experiments with two different primary particle phases

was investigated. The materials were chosen to have a soluble and an insoluble particle

phase. As soluble particle phase sodium chloride was chosen because it allows the

measurement of conductivity during dissolution. The insoluble particle phase was again

chosen to be limestone. Also the binder was hold constant to be polyethylene glycol but

it was now used in a melted state and not in concentrated solution as before.

Additionally the granulation method was changed into a two step method involving casting

and milling. This step was necessary because it was aimed to generate a random

close structure of primary particles in binder. In more detail a mixture of primary particles

was mixed with melted binder and casted on a plate for cooling. The amount of binder

was adapted to generate a saturated system without porosity. Afterwards the hardened

plate was milled down to the desired granule size between 250 and 710m.

The granules were investigated in two ways as done in previous work. The structure

was determined from X-ray micro-tomography images calculating structure measures like

chord length distribution, covariance function and star volume of different phases. The

granule properties were determined by different measurements including single particle

crushing and dissolution behavior.

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